Ironman3 Tony Stark Headset (aiming 99% movie accuracy!!!)

Hi everyone... been working on this right after the movie release and this is what I came up with... ;)

I started by cutting an aluminum flat bar into size and made patterns for the rest of the piece parts...





Using this patterns I started cutting plastic boards to make the left/right casing that holds everything...


Cut/shaved some portion of it then assembled it...



Also made the detail parts for the visor holder...


Then manually cut the alluminum flat bar and file it to the right shape...

Made 2 parts (for left and right)...

Mould and made a cast of the casing...


Made a pre-assembly and tried to fit it to my brother's head... his head size is 22.5"


Proceeded on completing all the parts and the electronics for the lightings... and finally assembled it... here it is :D









With the Blue LEDs turned ON...

I used super bright LEDs...





Thanks for looking and for your time.

Cheers!

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